Preparation,microstructure and ion-irradiation damage behavior of Al4SiC4-added SiC ceramics

Single-phase Al₄SiC₄ powder with a low neutron absorption cross section was synthesized and mixed with SiC powder to fabricate highly densified SiC ceramics by hot pressing. The densification of SiC ceramics was greatly improved by the decomposition of Al₄SiC₄ and the formation of aluminosilicate liquid phase during the sintering process. The resulting SiC ceramics were composed of fine equiaxed grains with an average grain size of 2.0 μm and exhibited excellent mechanical properties in terms of a high flexure strength of 593 ± 55 MPa and a fracture toughness of 6.9 ± 0.2 MPa m^1/2. Furthermore, the ion-irradiation damage in SiC ceramics was investigated by irradiating with 1.2 MeV Si⁵⁺ ions at 650 °C using a fluence of 1.1 × 10¹⁶ ions/cm², which corresponds to 6.3 displacements per atom (dpa). The evolution of the microstructure was investigated by X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. The breaking of Si–C bonds and the segregation of C elements on the irradiated surface was revealed by XPS, whereas the formation of Si–Si and C–C homonuclear bonds within the Si–C network of SiC grains was detected by Raman spectroscopy.     

Comparative study of microwave absorption properties of Ni–Zn ferrites obtained from different synthesis technologies

Spinel ferrites are widely used for electromagnetic wave (EMW) absorption applications. In this study, spinel Ni–Zn ferrites with excellent microwave absorption properties were synthesized. Their EMW absorption characteristics and interaction mechanisms were studied to lay the foundation for the study of the role of Ni–Zn ferrite as a magnetic substrate for composites. Herein, Ni_0·5Zn_0·5Fe₂O₄ was prepared by the hydrothermal method (H-NZFO) and the sol–gel auto-combustion method (S-NZFO); both samples exhibited distinct microwave absorption properties. The S-NZFO absorber (thickness = 3.72 mm) demonstrated the best dual-zone microwave absorption with two strong reflection loss peaks at 5.1 and 10.5 GHz. The corresponding effective absorption bandwidth (EAB) reached 9.0 GHz, which covered part of the S-band and all of the C- and X-bands. These results were attributed to the high saturation magnetization, outstanding complex permeability, and multiple magnetic loss channels of S-NZFO. The H-NZFO sample exhibited excellent absorption capability and matching thickness. At a thickness as low as 1.71 mm, the minimum reflection loss (RL_min) of the H-NZFO absorber reached -60.2 dB at 13.1 GHz. The maximum bandwidth corresponding to RL below -10 dB was 4.6 GHz. These results can be attributed to small particle size, high complex permittivity, and multiple dielectric loss channels of H-NZFO. The observed wide effective absorption bandwidth of S-NZFO and strong microwave absorption capability of H-NZFO suggest the potential of both materials as substrates for efficient microwave absorbers in military as well as civilian absorption applications.     

Facile synthesis of a carbon-rich SiAlCN precursor and investigation of its structural evolution during the polymer-ceramic conversion process

A liquid carbon-rich SiAlCN precursor is facilely synthetized by hydrosilylation between liquid polyaluminocarbosilane (LPACS) and 1,3,5,7-tetravinyl- 1,3,5,7-tetramethylcyclotetrasilazane {[CH₃(CH₂CH₂)SiNH]₄} (TeVSZ). The structural evolution during the polymer-ceramic conversion process is investigated by various methods. The results show that the main cured mechanism is β-addition on hydrosilylation, although α-addition on hydrosilylation, polymerization of vinyl groups and dehydrocoupling reaction between N–H bonds also occur during the cured process. During the pyrolysis process, dehydrogenation and dehydrocarbonation condensation reactions, transamination reactions occur, leading to formation of a three-dimensional network inorganic structure at 400–800 °C, where part of Al–O bonds convert to Al–N bonds. Then the network inorganic structure undergoes demixing and separation into amorphous SiAlCN(O) phase, where the amorphous turbostratic free carbon phase also form at 800–1200 °C. With demixing and decomposition of the amorphous carbon-rich SiAlCN(O) phase, the crystalline β-SiC and graphitic carbon start to form at about 1400 °C, the crystalline sizes of them both enlarge with increasing temperature. However, the crystal growth of β-SiC is distinctly inhibited due to existence of the rich carbon phase, tiny amounts of Al₂O₃ and AlN. In addition, a small amount of AlN can promote the formation of α-SiC at 1800 °C.     

On the dependence of interfacial resistance on contact materials between cathode and interconnect in solid oxide fuel cells

The dependence of interfacial contact resistance (ICR) on contact materials between cathode and interconnect is systematically studied under both isothermal oxidation and thermal cycling conditions. Three kinds of cathode current-collecting layer (CCCL) are used, (La,Sr) (Co,Fe)O₃ (LSCF), LSCF+10%Ag, and Ag, and tested in a SUS430/CCCL/SUS430 sandwich structure to simulate the actual operation of the solid oxide fuel cells (SOFCs). Experimental results show that the ICR of LSCF+10%Ag exhibits the smallest value, in comparison with the specimens with LSCF and Ag paste, as well as the sample without a CCCL. For LSCF+10%Ag contact, the ICR increases from 0.0069 mΩ cm² to 3.74 mΩ cm² under an isothermal condition for 150 h, then increases from 3.74 mΩ cm² to 10.79 mΩ cm² after 15 thermal cycles. This work provides information for the understanding of possible mechanisms of performance degradation of SOFCs.     

Sandwiched structure of hot-deformed Nd-Fe-B permanent magnets processed by Nd-Cu eutectic alloys diffusion

A series of sandwiched structures with different near-surface mass fractions x(x=3 wt%,4 wt%,5 wt%)was employed to develop high-coercivity hot-deformed Nd-Fe-B magnets by the addition of 2 wt%Nd-Cu eutectic alloys via adjusting the middle thickness and near-surface thickness.The designed magnet with a pronounced composite structure shows a 23% increase in coercivity with a 6% loss of remanence by adjusting the sandwiched structure at 4 wt% Nd-Cu eutectic alloys in the near-surface regions.The results indicate that the near-surface Nd-Cu-rich "shell" structure can effectively suppress the magnetization reversal of overall magnets,enhancing the coercivity.With the help of loading stress,Nd-Cu liquid enriched at the near-surface regions of the sample is infiltrated into the Nd-Cu-lean middle region,resulting in a concentration gradient.Microstructure characterizations further demonstrate that the infiltrated Nd-Cu eutectic plays a critical role in inhibiting grain growth and intergranular magnetic interaction.The optimized microstructure features suppress the reversed magnetization process,which makes a positive contribution to coercivity.     

Material behavior of rubber sealing for proton exchange membrane fuel cells

Reliable sealing is necessary for the stable operation of proton exchange membrane fuel cell (PEMFC). In practical application, various materials have been tried in PEMFC sealing. However, the mechanical properties of these sealing materials, which play a key role in the sealing stability, have not been fully understood in PEMFC environment, especially after long-term operation. In this paper, according to the operating environment of PEMFC, sealing material experiments are carried out to explore the differences in mechanical behaviors of sealing materials, including silicone rubber (SR), fluororubber (FR), nitrile rubber (NBR) and ethylene-propylene-diene-terpolymer rubber (EPDM) and the variation of mechanical properties of these sealing materials is predicted as time goes on. The results indicate that compression rate has a great influence on sealing contact stress. SR and EPDM, with the variation of 0.15 MPa and 0.45 MPa in stress, show the best and worst mechanical stability at different compression rates, respectively. In terms of temperature, it is found that SR can adapt to different operating temperature of PEMFC and only 18% variation is found from 20 °C to 100 °C. Finally, based on Time-Temperature Superposition (TTS), high temperature experiments are conducted to predict long-term relaxation stress under PEMFC working condition. The analysis results are beneficial for choosing suitable sealing material, and it can also be applied to predict sealing ability in PEMFC.     

Molecular dynamics simulation on the tribology properties of two hard nanoparticles (diamond and silicon dioxide) confined by two iron blocks

The tribology behaviors of diamond and silicon dioxide (SiO₂) nanoparticles were examined via molecular dynamics simulations; four cases were simulated. At low velocity and low load, the nanoparticles separated the two blocks from each other and acted as ball-bearings. The plastic deformation, temperature distribution, and friction force were all improved due to the action of the nanoparticles. However, the crushing of the SiO₂ nanoparticles was accompanied by deformation-induced loss of the rolling effect, when the load was increased. Without nanoparticles, a transfer layer formed at high velocity and low load. The two nanoparticles provided support for a certain duration. However, at high velocity and high load, the support effect of these nanoparticles was lost in a short sliding time.     

Investigation of mechanical and tribological behaviors of multilayer graphene reinforced Ni3Al matrix composites

Multilayer graphene (MLG) shows an attractive prospect for the demanding engineering applications. This paper reports the mechanical and tribological properties of MLG reinforced Ni₃Al matrix composites (NMCs) under dry sliding at varying sliding speed. The hardness and elastic modulus of the NMCs are significantly influenced with MLG content. It is found that the hardness and elastic modulus of the NMCs are found to be increased by increasing MLG content up to 1.0 wt.%, while decreased when MLG content is above 1.0 wt.%. Tribological experiments suggest that MLG can dramatically improve the wear resistance and decrease the friction coefficient of the NMCs. Such marked improvement of wear resistance is attributed to the reinforcing mechanisms of MLG, such as crack deflection and pull-out, and reduction of friction coefficient is related to the formation of a tribofilm on the sliding contact surface.     

Preparation,characterization and properties of polycaprolactone diol-functionalized multi-walled carbon nanotube/thermoplastic polyurethane composite

Multi-walled carbon nanotubes (MWCNTs) were chemically functionalized to prepare thermoplastic polyurethane (PU) composites with enhanced properties. In order to achieve a high compatibility of functionalized MWCNTs with the PU matrix, polycaprolactone diol (PCL), as one of PU’s monomers, was selectively grafted on the surface of MWCNTs (MWCNT–PCL), while carboxylic acid groups functionalized MWCNTs (MWCNT–COOH) and raw MWCNTs served as control. Both MWCNT–COOH and MWCNT–PCL improved the dispersion of MWCNTs in the PU matrix and interfacial bonding between them at 1 wt% loading fraction. The MWCNT–PCL/PU composite showed the greatest extent of improvement, where the tensile strength and modulus were 51.2% and 33.5% higher than those of pure PU respectively, without sacrificing the elongation at break. The considerable improvement in both mechanical properties and thermal stability of MWCNT–PCL/PU composite should result from the homogeneous dispersion of MWCNT–PCL in the PU matrix and strong interfacial bonding between them.     

A comparative study on the catalytic activities and stabilities of atomic-layered platinum on dispersed Ti0.9Cu0.1N nanoparticles supported by N-doped carbon nanotubes (N-CNTs) and reduced graphene oxide (N-rGO)

In our previous research, titanium-based nitride with high conductivity and superior corrosion resistance were developed as an ideal core material for replacing noble metal to form Pt-based core-shell catalysts by pulse electrodeposition. Meanwhile, the smaller sizes of nitride cores would also be available for pulse electrodeposition by dispersing them on carbon nanotubes (CNT). To achieve a better practice on the preparation of the Pt-based core-shell catalysts, in this work, both nitrogen-doped carbon nanotubes (N-CNT) and reduced graphene oxide (N-rGO) were used to support the copper-doped titanium nitride (Ti_0.9Cu_0.1N) cores. In the course of pulse electrodeposition, their influences as supports on the electronic states of electrodeposited Pt as well as their catalytic activities were compared. The results showed that the Pt preferred to electrodeposit on Ti_0.9Cu_0.1N cores supported by N-CNT and formed a core-shell structure. While with the same electrodeposition process, the Pt was found to be electrodeposited not only on the Ti_0.9Cu_0.1N cores supported by N-rGO with heavy aggregations but also on the N-rGO support. Raman spectroscopy analysis indicated that the higher degree of structural defects on N-rGO, as support, might have contributed to such divergence observation.